ANSSEN Online automatic rebar counting and separation system

Product Description

Product Introduction

The whole bundle steel bar counter is an efficient tooldesigned specifically for the steel industry. It uses advanced imagerecognition technology to achieve fast and accurate counting of the number ofwhole bundles of steel bars. This equipment can significantly improve the workefficiency of steel mills, reduce errors and time consumption caused by manualcounting.

The fast and accurate technology of steel reinforcement cannot only improve the production capacity of steel enterprises, but also reducethe error rate of the number of bundled steel bars in finished products, whichis very conducive to the sustainable development of enterprises.

The disadvantages of traditional methods

The traditional steel bar counting method mainly relies onmanual labor, which is not only inefficient but also susceptible to humanfactors, resulting in inaccurate counting results. The drawbacks of manualcounting are mainly reflected in the following aspects:

-Efficiency issue: The manual counting speed is slow andcannot meet the needs of large-scale production.

-Accuracy issue: Manual counting is easily affected byfactors such as fatigue and distraction, leading to counting errors.

-Cost issue: With the continuous rise of labor costs,traditional manual counting methods are becoming increasingly uneconomical interms of cost.

-Safety issues: Long term manual counting work also has acertain impact on the physical health of workers.

Technical advantages

-Automated counting: Without manual intervention, theequipment automatically completes the counting of steel bars, ensuring thecontinuity and accuracy of the counting process.

-High compatibility: Suitable for steel bars of differentdiameters and types, including rebar and bars, covering mainstreamspecifications in the market.

-Easy to operate: The user interface is user-friendly andeasy to operate, even non professionals can quickly get started.

-High precision recognition: Using deep learningalgorithms, the accuracy of steel bar counting can reach 2 , far higher thantraditional manual counting methods.

-Real time feedback: The device can provide real-timefeedback on the counting results. Once an error is detected, it willimmediately alert the user through a light alarm to ensure timely correction.

-Intelligent Correction: Supports manual correctionfunction, allowing users to fine tune the counting results according to actualsituations, further improving the accuracy of counting.

-Environmental adaptability: It can maintain high accuracyin counting even in complex environments such as low light or overlapping steelbars, demonstrating excellent environmental adaptability.

Through these technological advantages, the whole bundlesteel bar counter not only improves the efficiency of steel bar counting, butalso saves a lot of labor costs for enterprises, making it an indispensableintelligent device in the construction industry.

Unmatched Precision in Rebar Management

The ANSSEN system delivers 1 bar counting accuracy at speeds up to 36 m/min, making it an industry leader in rebar counting and separation. Its high-speed photoelectric sensor ensures each bar is accurately detected, providing seamless real-time feedback and enhancing productivity for manufacturers and processors.


Seamless Automation Integration

This fully-automatic system integrates effortlessly into existing rebar production or processing lines. With PLC and touchscreen HMI, operators enjoy easy control, monitoring, and adjustment. The Modbus TCP/IP, RS485, and Ethernet protocols allow for robust communication with plant management software and other automation hardware.


Flexible, Reliable Operation

Supporting a wide rebar diameter range (1032 mm) and batch sizes of 120 bars, the system adapts to variable production requirements. Internal data storage with USB export ensures each batchs traceability, while the emergency stop and safety cover guarantee operator protection during operation.